Kungoshanda kuviri chete kwezvikamu zvakaoma zvemuchadenga

Kambani inyanzvi mukugadzira zvinhu zvakaoma zvemuchadenga yakabatsira kuumba mhuri yezvikamu makumi mana neshanu zvemhando yepamusoro zvehuku yekutakura zvinhu neherikoputa mumwedzi mishanu chete, ichishandisa software yeAlphacam CAD/CAM.

Iyo Hawk 8000 Cargo Hook yakasarudzwa yechizvarwa chinotevera Bell 525 Relentless helikopta, iyo iri kugadzirwa parizvino.

Drallim Aerospace vakapihwa kondirakiti yekugadzira hoko yaida kukwanisa kubata 8,000lb payload.Kambani iyi yakanga yatoshanda neLeemark Engineering pazvigadzirwa zvakati wandei, uye yakaenda kufemu kuti igadzire macasings, solenoid covers, heavy-duty linkages, levers nemapini egungano.

Leemark inomhanya nevakoma vatatu, Mark, Kevin naNeil Stockwell.Yakamiswa nababa vavo makore anopfuura makumi mashanu apfuura, uye vanochengeta ethos yemhuri yemhando uye sevhisi yevatengi.

Kunyanya kupa zvinhu zvakaringana kumakambani emuchadenga eTier 1, zvikamu zvaro zvinogona kuwanikwa mundege yakaita seLockheed Martin F-35 ndege yakashata, Saab Gripen E fighter jet uye dzakasiyana siyana dzemauto, mapurisa neherikoputa, pamwe chete nezvigaro zveejector nemasatellite.

Zvizhinji zvezvikamu zvakaoma kwazvo, zvinogadzirwa pa12 CNC muchina maturusi pafekitori yayo muMiddlesex.Leemark director uye maneja wekugadzira Neil Stockwell anotsanangura kuti gumi nemimwe yemichina iyi yakarongwa neAlphacam.

Neil akati: “Inotyaira ese edu 3- ne5-axis Matsuura Machining Centers, CMZ Y-axis uye 2-axis Lathes uye Agie Wire Eroder.Iyo chete yaisingatyairi iSpark Eroder, ine software yekukurukurirana.

Anoti software iyi yaive chidimbu chakakosha cheiyo equation kana zvasvika pakugadzira zvikamu zveHawk 8000 Cargo Hook, kunyanya kubva kuaerospace aluminium uye mabheti eakaomeswa AMS 5643 American spec stainless steels, pamwe nechidimbu chepurasitiki.

Neil akawedzera kuti: “Takapiwa basa rekusangoagadzira kubva pakutanga, asi kuagadzira sekunge tiri mavhoriyamu makuru, saka taida nguva dzakasimba.Kuve aerospace, pakanga paine AS9102 mishumo nechikamu chega chega, uye zvaireva kuti maitiro akavharwa, kuitira kuti kana vapinda mukugadzirwa kwakazara pakanga pasisina nguva dzekufanirwa kuenda.

"Takawana zvese izvi mukati memwedzi mishanu, nekuda kweAlphacam's yakavakirwa-mukati machining marongero akatibatsira kukwirisa michina yedu yepamusoro-yekupedzisira uye maturusi ekucheka."

Leemark inogadzira chikamu chose chinogoneka chehoko yekutakura zvinhu;iyo yakanyanya kuoma, maererano ne5-axis machining, iri chivharo uye solenoid kesi.Asi iyo yakanyanya kunaka isimbi yesimbi inotakura zviito zvakati wandei mukati memuviri wehoko.

"Chikamu chepamusoro chezviyo zvakagayiwa zvine bore pazviri zvine 18 micron kushivirira," anodaro Neil Stockwell."Zvizhinji zvezvikamu zvakashandurwa zvine kushivirira kwakanyanya."

Mukuru weInjiniya Kevin Stockwell anoti nguva yekuronga inosiyana kubva pahafu yeawa kune zvikamu zvakapfava, kusvika pakati pegumi neshanu nemaawa makumi maviri kune izvo zvakanyanya kuomarara, nenguva dzemachining dzinotora kusvika maawa maviri.Iye akati: "Tinoshandisa waveform uye trochoidal milling nzira izvo zvinotipa mari yakakosha panguva yekutenderera uye kuwedzera hupenyu hwematurusi."

Maitiro ake ekuronga anotanga nekupinza STEP modhi, kushanda nzira yakanakisa yekugadzira chikamu, uye kuti yakawanda sei yakawandisa zvinhu zvavanoda kuti vaibate panguva yekucheka.Izvi zvakakosha kuhuzivi hwavo hwekuchengeta 5-axis machining inogumira kumabasa maviri pese pazvinogoneka.

Kevin akawedzera kuti: “Tinobata chikamu pachiso chimwe kuti tishande pane vamwe vese.Ipapo kechipiri oparesheni muchina uso wekupedzisira.Isu tinoganhurira zvikamu zvakawanda sezvatinogona kune maviri chete setups.Zvikamu zviri kuwedzera kuoma mazuvano sezvo vagadziri vanoedza kudzikamisa huremu hwezvese zvinoenda mundege.Asi Alphacam Advanced Mill's 5-axis kugona zvinoreva kuti isu hatigone chete kuzvigadzira, asi isu tinogona kuchengeta nguva dzekutenderera uye mutengo wakaderera, zvakare.

Anoshanda kubva kunze kwenyika STEP faira pasina kugadzira imwe modhi mukati meAlphacam, nekungorongedza pamapuraneti ayo, kusarudza chiso uye ndege, uyezve machining kubva mairi.

Ivo vanobatanidzwawo zvakanyanya mubhizinesi rechigaro che ejector, vachangobva kushanda pane purojekiti yenguva pfupi ine nhamba yezvikamu zvitsva, zvakaoma.

Uye iyo CAD/CAM softare nguva pfupi yadarika yakaratidza rimwe divi rekuita kwayo kwakasiyana-siyana kugadzira kudzokorora kurongeka kwezvikamu zveSaab Gripen fighter jet, 10 makore gumi.

Kevin akati: "Izvi zvakamborongerwa pane yakapfuura vhezheni yeAlphacam uye inomhanya kuburikidza nepost processors yatisisashandise.Asi nekuvagadziridza zvakare nekuvagadziridza neshanduro yedu yazvino yeAlphacam takaderedza nguva dzekutenderera kuburikidza nekuita kushoma, tichiita kuti mutengo uenderane nezvawaive makore gumi apfuura.

Anoti zvikamu zvepa satellite zvakanyanya kuoma, zvimwe zvacho zvinotora maawa makumi maviri kuronga, asi Kevin anofungidzira kuti zvingatora maawa makumi mashanu pasina Alphacam.

Michina yekambani parizvino inoshanda maawa gumi nemasere pazuva, asi chikamu chehurongwa hwavo hwekuvandudza hunosanganisira kuwedzera fekitori yavo ye5,500ft2 neimwe 2,000ft2 yekuisa mamwe maturusi emuchina.Uye iwo michina mitsva inogona kusanganisira pallet system inofambiswa neAlphacam, saka vanogona kufambira mberi mukuvheneka kunze kwekugadzira.

Neil Stockwell anoti mushure mekushandisa software kwemakore mazhinji femu yakashamisika kana yanga yave kugutsikana nazvo, uye yakatarisa mamwe mapakeji pamusika."Asi takaona kuti Alphacam yakanga ichiri yakanyatsokodzera Leemark," akapedzisa.